CA1280090C - Processing apparatus incorporating cup-shaped pressure seal - Google Patents
Processing apparatus incorporating cup-shaped pressure sealInfo
- Publication number
- CA1280090C CA1280090C CA000499960A CA499960A CA1280090C CA 1280090 C CA1280090 C CA 1280090C CA 000499960 A CA000499960 A CA 000499960A CA 499960 A CA499960 A CA 499960A CA 1280090 C CA1280090 C CA 1280090C
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- Canada
- Prior art keywords
- seal
- partitions
- aperture
- hydrocyclone
- partition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- 238000005192 partition Methods 0.000 claims abstract description 98
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- 238000007789 sealing Methods 0.000 abstract description 30
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- 239000013055 pulp slurry Substances 0.000 description 3
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- 229920001875 Ebonite Polymers 0.000 description 1
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Landscapes
- Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
A novel seal arrangement is provided for use in processing apparatus of the type including a partition for separating zones of relatively high and low pressures.
At least one aperture is provided in such partition, the aperture having a wall. A processing unit (such as a hydrocyclone) has a portion thereof located in such aperture so that an annular region is defined between such unit and the aperture wall. An annular seal of resiliently deformable material is located in this annular region and provides a seal between the above noted zones. This seal is of cup-shaped form and includes an annular outer seal lip which is radially spaced from the processing unit. This seal outer lip is connected to the remainder of the seal via an end wall. The seal outer lip has inner and outer surfaces and a free annular edge remote from the end wall. This inner surface is exposed, in use, to the zone of higher pressure such that the outer surface of the seal lip sealingly engages the wall of the aperture under the influence of the differential pressures acting on it. The seal is located relative to the wall of the aperture and the wall of the aperture is of such dimension that the sealing engagement between the wall and the outer surface of the seal lip occurs in an annular sealing region located generally between and spaced from both the seal end wall and the free annular edge of the seal lip. Also provided is a hydrocyclone cannister arrangement employing a plurality of spaced apart flat horizontally arranged partitions. The hydrocyclones are disposed in the apertures provided in the partitions described above with the accept, feed and reject openings all located in respective horizontal planes thus providing the hydrocyclones with identical operating pressures. The cannister arrangement may be conveniently accessible on a low horizontal level. By providing a lid on the cannister the reject openings of the hydrocyclones may be easily inspected by removing the lid from the cannister.
A novel seal arrangement is provided for use in processing apparatus of the type including a partition for separating zones of relatively high and low pressures.
At least one aperture is provided in such partition, the aperture having a wall. A processing unit (such as a hydrocyclone) has a portion thereof located in such aperture so that an annular region is defined between such unit and the aperture wall. An annular seal of resiliently deformable material is located in this annular region and provides a seal between the above noted zones. This seal is of cup-shaped form and includes an annular outer seal lip which is radially spaced from the processing unit. This seal outer lip is connected to the remainder of the seal via an end wall. The seal outer lip has inner and outer surfaces and a free annular edge remote from the end wall. This inner surface is exposed, in use, to the zone of higher pressure such that the outer surface of the seal lip sealingly engages the wall of the aperture under the influence of the differential pressures acting on it. The seal is located relative to the wall of the aperture and the wall of the aperture is of such dimension that the sealing engagement between the wall and the outer surface of the seal lip occurs in an annular sealing region located generally between and spaced from both the seal end wall and the free annular edge of the seal lip. Also provided is a hydrocyclone cannister arrangement employing a plurality of spaced apart flat horizontally arranged partitions. The hydrocyclones are disposed in the apertures provided in the partitions described above with the accept, feed and reject openings all located in respective horizontal planes thus providing the hydrocyclones with identical operating pressures. The cannister arrangement may be conveniently accessible on a low horizontal level. By providing a lid on the cannister the reject openings of the hydrocyclones may be easily inspected by removing the lid from the cannister.
Description
~8~09~1 PROCESSING APPAR~TUS INCORPORATING CUP-SH~PED PRESSURE SEAL
_ BACKGROUND OF THE INVENTION
This is a divisional of application Serial No.
415,595 filed November 15, 1982.
This invention relates to improved processing apparatus particularly cannister multicyclone arrangements.
In recent years the so-called cannister arrangement for hydrocycl~nes has been widely ~dopted by the pulp and paper industry, particularly in the case of small hydrocyclones having an effective diameter of up to about 125 mm. These arrangements, which are commonly used in the cleaning of pulp slurry, i.e. the removal of both heavy and light impurities therefrom, allows for a very neat and compact layout of the entire cleaning system thus reducing the number of pipes and piping connections and, in general, allowing for very good housekeeping. These pulp stock cleaning systems usually consist of from 2 to about 5 stages and these cannisters which may constitute part but usually the entire stage of the system may serve to contain anywhere from 3 to about 400 hydrocyclones. There are at the present time approximately 10 commercial manufacturers of cannister multicyclone equipment including such important manu-factureres as Noss, Celleco, Albia, and Black Clawson.
Two basic designs of cannister multicyclone apparatus are known in the art.
In the first group may be classified cannisters in which the partitions separating the accept, feed and reject chambers are concentrically arranged and cylindrical in shape thus being subjected substantially to hoop stresses only. The partitions are hence made of relatively thin steel of a thick-ness from about 1.5 to 3.5 mm. In practice the individual hydrocyclones are inserted radially from the outside of the cannister through apertures made in the partitions. The outer-.~' ' ~
1~8~
most cylindrical shell or envelope may be, during installat~on,located in a raised position with such outermost shell being thereafter lowered downwardly so as to enclose the entire system; alternatively, this outermost shell may be stationary with openings for inserting and removing each cleaner, qach cleaner, during operation, being sealingly covered by a special cap. In both cases, the 2 or 3 concentrically arranged parti-tions (depending on whether an elutriating system is provided) are provided with aligned sets of perforations or apertures which serve to nest the individual hydrocyclones. Groups of such hydrocyclones, disposed in radially arran~ed arrays are spaced apart from each other along the vertical axis of the cannister.
The apertures which serve to nest the hydrocyclones must be made in the form of so-called "pulled out" or "pushed in'~ holes or apertures. This technology involves precisely marking the centres of such apertures and then cutting out small holes and then inserting into these holes a metal pusher or puller and then pressing the same radially to form a cylindrical collar. Thereafter the uneven and cracked edges at the ends of the collars are trimmed. Later on, during assembly of the cannister system, the "pulled out" or "pushed in" holes in the second, third and sometimes fourth partitions, depending upon the cannister design, must be properly aligned to permit subse~uent installation of the hydrocyclones. This can be a very formidable task considering that sufficient of these holes must be provided to accommodate, in certain designs, up to approximately 4Q0 hydrocyclones. It has to be kept in mind that the alignment and concentricity of all of the collars as thus formed is very critical. The hydrocyclone body is usually made of a somewhat elastic material. It cannot be soft as buckling or collapse of the hydrocyclone inwardly under feed pressures that are higher than the pressure inside the hydrocyclone must be avoided. Still another problem with the prior art systems is to make the "pulled out" or "pushed in"
collars in relatively high tolerances thereby to accommodate the various types of seals used between the hydrocyclones and the partition walls.
Three basic types of seals are in common use. The first type consists of a plurality of elastic annular ribs ~za~09~
disposed in series along the axis of the cleaner. The cleaner is made of a resilient material such as polyurethane, hard rubber or vinyl and the sealing ribs are integrally molded with the body of the hydrocyclone. Two or three sets of such ribs, depending upon the number of partitions, are spaced apart along the hydrocyclone with the diameters of same increasing from the small end of the hydrocyclone to the large end. At the time of installation these ribs must fit inside the collars formed in the partitions with locational transition fit thereby to provide for relative ease of installa-tion while at the same time providing for adequate sealing engagement while later on accommodating for some expansion of the hydrocyclone due to moisture pickup by the elastomer from which the hydrocyclone is made.
The second type of seal is known as a "labyrinth"
type of seal and this type is used when the hydrocyclone is made of a relatively hard compound such as fibre reinforced nylon. In this case the labyrinth seal is made of soft rubber in the shape of a plurality of spaced apart annular ribs. Each labyrinth seal in the form of an annular body is maintained in position on the hydrocyclone by means of a molded tongue which fits in a groove in the outer surface of the cleaner. Radially outward extremities of the annular ribs of the labyrinth seal contact the inner generally cylindrical surface provided by the collar which was previously formed in the associated aperture and, while the labyrinth seal does not serve to prevent all leakage at start up, it has been found that after the grooves fill up with fibre, the seal fulfills its role.
The third main type of sealing arrangement, instead of using a series of annular ribs, uses "O" ring seals cooperating with the collar formed in the partition. Each "O" ring is located in an associated groove formed in the hydrocyclone body and it is of relatively large cross-section.
Reference was made above to the first group of cannister arrangements incorporating relatively thin cylindrical partition walls. The second basic group of cannister designs is-structured with flat partitions having aligned sets of apertures therein so that the hydrocyclones can be inserted into them and positioned ~zaoogo parallel to each other. Since the partitions are flat they must be of significant thickness to withstand the pressure forces thereon and they are often reinforced by means of spaced rods linking the partitions together. Because of S the thickness of the partitions,the "pulled out" or "pushed in" configuration defining the collars cannot be used as in the case of the thin walled partitions. The apertures for these relatively thick partitions must be punched out or machined by drilling or boring. If the standard types of seals described above are to be used, these a~ertures must be machined with a high degree of accuracy in order to permit the seal to function adequately. This machining and finishing operation gives rise to very substantial costs.
Two basic seal types are commonly used with the above relatively thick partitions. When the wall thickness is of the order of 8 to 13 mm., the seals may be of a design similar to the first two types of seals described above in connection with the "pulled out" collars. In other words the seals employ a plurality of annular labyrinth style ribs but in the case of the relatively thick partitions, the seal ribs must be made considerably smaller so as to have at least two of these ribs in engagement with the cylindrical surface or wall defined by the hole. (It should be noted here that the "pulled out" collar formed in the thin walled partition has an axial length which is very much greater than the axial length of the hole in the wall formed in the relatively thick walled partition.) The second type of seal for use with the thick walled partitions utilizes a special elastomeric gasket which fits around the perimeter of the aperture. The gasket has a groove on the outside corresponding in width with the thickness of the plate. The gasket also has at least one and usually two radially inwardly directed lips,which lips engage the surface of the hydrocyclone cleaner thereby to provide the necessary sealing effect. Since in the usual cannister arrangement there are two or three partitions with apertures therein of decreasing diameter it is very difficult to position these seals in the apertures before the hydrocyclone cleaner ~z8009~
is inserted. There is a danger that the gasket may disintegrate or be lost inside the cannister and retrieval of same may be impossible.
It will be readily appreciated from the above that both these groups of cannister designs give rise to difficulties insofar as sealing arrangements are concerned. In the case of the first group of cannister designs employing relatively thin partition walls and "pulled out" or "pushed in" collars, a substantial degree of expense in involved in the trimming and finishing of the collars and providing same with the relatively high tolerances involved as well as providing for accurate alignment of same during assembly of the cannister.
Likewise in the case of the second group of cannister designs employing flat walled relatively thick partitions, substantial costs again are involved in forming the apertures by way of machining operations and finishing same to the relatively high degree of accuracy required. Certain of the seal designs described above also tend to be relatively costly and certain of them give rise to the problems as noted previously.
~SUMMARY OF THE INVENTION
An object of the invention o~ the present divisional is to provide a cannister arrangement in which all of the hydrocyclones have their accept, feed and reject openings all disposed in respective horizontal planes thereby to provide the hydrocyclones with substantially identical operating pressures, each hydrocyclone being easily accessible from a relatively low horizontal level and all of the reject openings of same being capable of easy inspection simply by raising the lid of the novel cannister arrangement.
The above-noted parent application Serial No.415,595 describes and claims sealing arrangements in combinatlon with processing apparatus which alleyiates many of the problems and disadvantages noted above, such sealing arrangements being particularly well suited for cannister multicyclone arrangements.
~,z800~
The invention described and claimed in the above-noted parent case provides an improvement in processing apparatus of the type including a partition for separating zones of relatively high and low pressures. At least one aperture is provided in such partition, the aperture being defined by an annular wall having a transverse dimension (measured in the thickness direction normal to said partition) equal to the thic~ness dimension of the partition.
A processing unit tsuch as a hydrocyclone) has a portion l~ thereof located in such aperture so that an annular region is defined between such unit and the aperture wall. An annular seal of resiliently deformable material is located in this annular region and provides a seal between the above noted zones. This seal is of cup-shaped form and includes an annular outer seal lip which is radially spaced from the processing unit. This seal outer lip is connected to the remainder of the seal via an end wall. The seal outer lip has inner and outer surfaces and a free annular edge remote from the end wall. This inner surface is exposed, in use, to the zone of higher pressure such that the outer surface of the seal lip sealingly engages the wall of the aperture undex the influence of the ~z800go differential pressures acting on it. The seal is located relative to the wall of the aperture and the wall of the aperture is of such dimension that the sealing engagement between the wall and the outer surface of the seal lip occurs in an annular sealing region located generally between and spaced from both the seal end wall and the free annular edge of the seal lip.
Since, in practice, the partition walls are not provided with any "pulled out" collars or the like, the aperture wall referred to above has a dimension measured transverse to the partition which is equal to the thickness dimension of the partition.
The thickness dimension of the partition in the preferred form of the invention is sufficiently small in relation to the seal dimension that the outer seal lip is exposed to at least three pressure zones. In the first zone which is adjacent the free annular edge, the outer seal lip is exposed on both its inner surface and part of its out~er surface to the relatively high pressure zone. In the second zone the outer sealing lip is engaged on its outer surface by the aperture wall and thus restrained against expansion under the influence of the pressure acting on its inner surface. There is also a third pressure zone wherein part of the outer surface of the outer seal lip together with the adjacent end wall are exposed to the zone of low pressure so that the corresponding part of the seal lip is subjected to hoop stresses and axial loads under the influence of the differential pressures acting thereon. The second zone noted above is disposed between the first and third zones.
In the typical application, the above noted wall of the aperture is in a relatively raw or unfinished condition.
This allows for substantial reductions in manufacturing costs.
1'~809 In accordance with the invention of the present divisional, there is provided a hydrocyclone cannister arrangement employing a plurality of spaoed apart flat horizontally arranged partitions.
The hydrocyclones are disposed in the apertures provided in the partitions described above with the accept,feed and reject openings all located in respective horizontal planes thus providing the hydrocyclones with identical ~perating pressures.
~he c~nnister ~rrangement may be conveniently accessible on a low horizontal level. By providing a lid on the cannister the reject openings of the hydrocyclones may be easily inspected by removing the lid from the cannister.
Accordingly, the invention of the present divisional provides a cannister for a multihydrocyclone arrangement comprising a plurality of parallel partitions which, in the normal operating position of the cannister, are generally horizontally disposed and vertically spaced apart, said partitions including an upper partition and a lower partition, both of which are perforated to provide a plurality of sets of generally vertically aligned apertures therein, each said set adapted to receive an associated hydrocyclone therein, said cannister including an outer side wall-defining shell, a bottom, and a top lid, with all said partitions located in the enclosure defined by the cannister with said partitions forming parts of a reject chamber, a feed chamber and an accept chamber, said reject chamber being ad~acent said top lid and extending above the said upper perforated partition, said accept chamber extending below the lower perforated partition, and said feed chamber being located between the said perforated partitions, said top lid being removable so that the reject ends of hydrocyclones, when installed in said sets of apertures, are exposed for inspection, said sets of generally vertically aligned apertures being sized to allow the hydrocyclones to be axially inserted into or withdrawn outwardly away from said perforated partitions from the top of the cannister when said top lid is opened and without removing the upper perforated partition from the cannister.
~ .
lI,,Z8009 BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings which illustrate preferred embodi-ments of the invention:
Fig. 1 is a fragmentary vertical cross section of a typical hydrocyclone cannister arrangement with flat par~
titions and illustrating hydrocyclones positioned therein with the novel sealing arrangements of the present invention cooperating with the apertures formed in the partition;
Fig. 2 is a fragmentary vertical cross section of a cannister arrangement employing cylindrical partition walls and illustrating hydrocyclones positioned in the apertures in such partitions with their sealing arrangements cooperating with the apertures;
Fig. 3 is a simplifiedcross section of the novel sealing arrangement located on the reject end of a hydrocyclone and illustrating the manner in which the sealing is effected;
Fig. 4 is an enlarged cross section view showing the novel sealing arrangement as applied to the accept end of a hydrocyclone;
Fig. 5 is a vertical cross section of a novel cannister arrangement utilizing sealing arrangements according to the present invention.
DESCRIPTION FOR PREFERRED EMBODIMENTS
Referring now to Fig. 1 there is shown a hydrocyclone cannister arrangement 10 including a removable top lid 12, a flat bottom plate 14, flat interior partition walls 16 and 18 all located in spaced parallel relationship to one another and serving to define accept chamber 20, feed chamber 22, and reject chamber 24. A plurality of hydrocyclones 26 are shown having their respective reject outlets 28 in communication with reject chamber 24, their tangential inlets 30 in communi-cation with the feed chamber 22 and their axially arranged accept outlets 32 in communication with accept chamber 20.
The hydrocyclones,as shown, are of a generally conventional design and need not be described in detail. They may be made ~80V90 from any suitable material capable of resisting abrasion and having a long service life such as a suitable polyurethane ~lastomer. Typical hardness for such elastomer would be in the order of 65-70 5hoEe D. Each hydrocyclone body is provided with an accept-vortex finder part 34, the latter, among other things, defining the above noted accept outlets 32.
An accept end seal 36 in accordance with the present invention is locked on the accept-vortex finder part 34 and sealingly cooperates with the lower flat partition 16. Similarly, a reject end seal 38 is locked on the reject end portion of the cleaner body and cooperates with the flat upper partition 18 which is positioned between the reject and feed chambers. The bottom plate 14 separates the accept chamber 20 from the atmosphere while the removable top lid 16 separates the reject chamber 24 from the atmosphere. The top lid 12, upper and lower partitions 18 and 16 and the bottom plate 14 are effectively tied together to resist the pressure forces encountered during use by means of a multiplicity of suitably spaced apart linking rods 40 each equipped at its upper end with an internally threaded collar 42 for receiving threaded bolt 44 therein, threaded bolts 44 removably securing top lid 12 on the cannister.
The partition walls 16 and 18 referred to above are of course made sufficiently thick as to withstand the pressure differentials encountered during use. As noted previously, these wall thicknesses are usually in the order of 8 to about 13 mm. The apertures 46 and 48 in the partitions 16 and 18 respectively receiving the accept and reject end seals 36, 38 may be in a relatively raw or unfinished condition with the surfaces of the annular walls defining such apertures being in a condition as might be expected after punching of the apertures without further finishing operations. As a result, these apertures 46 and 48 may be made with relatively crude tolerances and may be relatively poorly aligned with the holes being not perfectly round. As will be more fully described hereafter, the sealing arrangement according to the invention is capable of providing substantially leak proof seals when cooperating from these apertures of far from ideal finish and with pressure differentials up to about 400 kPa. Under start up conditions, at low pressures, the seal may not be perfect but as the ~zao090 pressure differentials increase, the sealing arrangement provLded-herein is more than sufficient for sealing requirements inside a multihydrocyclone cannister particularly when used for cleaning pulp slurry.
Referring now to Fig. 2 there is shown a cannister arrangement having cylindrical thin walled partitions 16a and 18a between accept chamber 28, feed chamber 22a and reject chamber 24a.
The various hydrocyclones 26a are disposed in vertically spaced apart horizontal layers, each such layer comprising a plurality of hydrocyclones radially arranged around the common centre line. Partitions 16a, 18a together with external cylindrical shell 50 are all arranged concentrically with respect to the common vertical centre line. This overall design is well known in the art, having been patented in many countries a number of years ago.
As with the embodiment of Fig. 1 each hydrocyclone 26a includes an accept-vortex finder part 34a defining an accept outlet 32a communicating with accept chamber 20a At the opposite end i.e. reject end of the hydrocyclone, the reject outlets 28a communicate with reject chamber 24a. The reject and accept end seals which cooperate with the thin cylindxical partition walls 16a and 18a are essentially the same as described previously in conjunction with Fig. 1 except that they have been switched end for end on the hydrocyclone with seal 38a, corresponding generally to seal 38 Fig 1, being disposed on the vortex finder part 34a and the seal 36a on the reject end of the hydrocyclone corresponding generally to seal 36 of Fig. 1.
Furthermore, as in the embodiment of Fig. 1, the apertures 30 46a and 48a formed in the cylindrical partitional wall of 16a, 18a are in the relatively raw or unfinished condition and may, for example, be not perfectly round, or not perfectly aligned with one another and so on. Moreover, it will be evident from an inspection of both Figs 1 and 2, that because of the fact that no "pushed out" or "pushed in" collars are formed at the location of the apertures, the aperture walls have a dimension, measured transverse to the partition at that location, equal to the thickness dimension of the partition. In the case of the embodiment of Fig. 2, since the partitions are only subjected ~8009o to hoop stresses and axial loadings, thicknesses may be quite small e.g. in the order of 1.5 to 3.5 mm. depending upon the particular design.
Seals 38 and 38a shown in Figs. 1 and 2 respectively are both provided with a small indexing lug 51, 51a respectively thereby to prevent the associated hydrocyclone from being inserted too far into the cannister chambers. Lug 51 for example butts against partition wall 18 while lug 51a in Fig. 2 butts against partition wall 16a. Movement of the hydrocyclone in the opposite direction is, in the embodiment of Fig. 1 prevented by the chamber top lid 12 and in the embodiment of Fig. 2 by the exterior cylindrical shell 50.
Referring now to Fig. 3, a somewhat simplified version of the seal is shown for purposes of illustration. The seals 36 and 38 of Fig. 1 and seals 36a and 38a of Fig. 2 employ the general features and principles of the seal shown in Fig. 3 ~lthough the sizes and the proportions may be varied somewhat.
Accordingly with continued reference to Fig. 3, a seal 54 is illustrated as being mounted to the reject end of 56 of a hydrocyclone, the reject end of such hydrocyclone being disposed in a partition wall 58 in radially spaced relation to a wall 60 as defined by aperture 62 provided in such partition. The seal 54 is of annular cup-like form and is disposed in the annular space between the reject end 56 of the hydrocyclone and the wall 60 defining the aperture 62. Seal 54 includes an inner annular lip 64 and an outer seal lip 66 radially spaced from the inner lip 64 so as to define an annular space 68 between them. The inner and outer lips 64 and 66 are integrally connected together by a radially extending annular end wall 70.
The radially inner surface of the inner lip 64 is provided with a shallow annular rib 72 which mates with a corresponding groove 74 provided on the re~ect end of the hydrocyclone to lock the seal securely in place. Furthermore, to assist in the instal-lation of the seal 54 on the hydrocyclone, the reject end of the hydrocyclone has a conical exterior guide portion which cooperates with a corresponding conically shaped surface section 76 on the inner surface of inner lip 64.
The outer surface of the outer sealing lip 66 is of generally cylindrical shape except adjacent its free annular 1'~80()90 edge 80 where such lip is provided with a sloping or frustro-conical wall section 82 whereby to assist in -guiding the hydrocyclone including the attached seal 54 into position within the aperture 62 formed in the partition 58. It will be appreciated that with this particular arrangement insertion is accomplished by moving the hydrocyclone and the attached seal relative to partition 58 in the direction of arrow A.
At the opposite end of seal 54 a convexly curved transition portion 84 is provided between end wall 70 and the exterior surface of outer seal 66.
The proportions of the dimensions of the various parts of the seal described above are not, generally speaking, critical and a common sense approach to the design in any particular situation, having regard to the examples illustrated in the drawings, would enable a designer of ordinary skill to put the invention into practice.
The seal is made from an elastomeric material such as a polyurethane elastomer, which elastomers may also be used in the manufacture of the hydrocyclone per se. Typical hard-nesses for the seal elastomeric material in the case wherepolyurethane elastomer is used are in the order of 90-95 on the Shore A scale. A cleaner of the same material would usually have the hardness in the order o~ 65~70 on the Shore D scale.
While in all the embodiments shown the seal is formed separately from the hydrocyclone and subsequently placed thereon and locked in position by means of the rib and groove locking means described above, it i5 quite possible for the seal and the hydrocyclone body to be molded together while still achieving aatisfactory results. The seal itself is usually made of an elastomer which is softer than the elastomer,of which the cleaner itself is made. The alternative noted above requires that these hardnesses be compensated since in the case of a unitary hydrocyclone-seal arrangement, the same material will be used throughout.
In practice the maximum outside diameter of the seal is slightly greater than the diameter of the aperture 1~800~
62. Thus before any differential fluid pressure i5 applied to the seai there is preferably a slight interferenoe fit between the seal and the partition wall which interference should not affect the ease with which the hyd~x~clone and seal are inserted into aperture 62.
With continued reference to Fig. 3, the manner in which the seal responds to differential pressures will now be described. As noted above, the somewhat simplified seal design shown in Fig. 3 is shown as applied to the reject end 56 of a hydrocyclone,such reject end, and a portion of the seal projecting into the relatively low pressure reject chamber on the one side of partition 58 while on the other side of the partition 58, other portions of the seal together with the body of the hydro-cyclone are exposed to the relatively high pressures existing within the feed chamber. As shown in Fig. 3 four separate zones A , B, C and D may be distinguished. The manner in which these zones of the seal respond to the pressu.es involved will now be set forth.
In zone "A" the seal material is evenly pressurized from all sides in accordance with Pàscal's Law and the pressure on the inside of such seal 66 is equal to the pressure on the outside surface of same, the result being that there is no diametrical strain on the sealing lip, it being noted here that elastomers such as rubber and polyurethane are substantially incompressible. It will be noted that zone "A" extends from the free annular edge B0 of the seal to the partition 58.
In the intermediate zone "B" which comprises an annular zone substantially equal in width to the thickness of partition 58, the stresses inside the elastomeric material are basically equal to the relatively high pressure applied to the inner surface of the outer seal lip 66. This radially outwardly directed pressure force tends to cause excellent mating between the annular wall 60 defining aperture 62 and the outer surface of seal lip 66 even if the aperture wall is not smooth; as noted previously the aperture wall may be in a relative raw and unfinished condition such as produced by punching without subsequent finishing or machining and it may not be perfectly round. These good mating and sealing conditions hold true for almost any steel plate thickness which one would choose for partition 58 (whether the partition is flat as in the embodiment of Fig. 1 or cylindrical as in the embodiment of Fig. 2) unless, of course, the partition thickness is so minute that the aperture in effect has no wall and is as sharp as a knife in which eventthe outer seal wall 66 might be cut through under the influence of the pressure differential.
In zone "C" the seal behaves like a pressure vessel 10 under hoop stresses and axial load. Some elastic deformation of the seal material will take place in the radial end wall 70 and in the adjacent portion of the outer seal lip 66 as indicated in somewhat exaggerated manner by the dashed lines. The thickness of (t) of the seal lip 66 i5 calculated to avoid 15 exceeding the permissable elastic strain.
As we usually do not like to exceed 5% elongation the seal wall thickness "t" should be t ~ 10 x ~
Eor example for a 75 mm acting diameter hydrocyclone d = 100 mm, p max = 180 kPa and E = 36,000 kPa t ~ 10 x 180 x 100 _ 5 mm, say t = 6.25 mm 3~,000 In this case the increase in diameter will be pd2 = 180 x6 125 x 36,000 2 mm per side, which is well within allowable limits.
~.~ao09~
In zone "D" the seal material of the inner seal 64 is under the influence of the relatively high preseures existing in the feed chamber and thus the seal at 64 is pressed radially inwardly against the hydrocyclone body thus providing for an excellent seal between them.
It will be appreciated that as the material in the hydrocyclone slightlyexpands due to moisture pick up and temperature increases, the seal structure provided above will allow for significant sliding travel in the axial direction within aperture 62 without any change in its performance. It is also significant to note that all of the four sealing zones A, B, C and D provide an important function as contrasted to the known prior art designs of "cup" type seals wherein one or more of the above sealing zones are missing.
Referring now to Fig. 4, an enlarged view of a seal 36 according to the invention is shown at the accept end of hydrocyclone 26 and lockingly engaged with the accept-vortex finder part 34. It will be seen that this seal includes all of the characteristics of the seal described with reference to Fig. 3 in that it includes an outer seal lip 66a, an inner seal lip 64a, an end wall portion 70a with such seal 36 responding to the pressure differential between accept chamber 20 and feed chamber 22 in the same manner as described with reference to the embodiment of Fig. 3, all zones A, B, C and D
being present. In view of all these similarities, a more detailed description of seal 36 is not considered necessary at this point. It might be noted however that the sloping frustro-conical portion 82a of shield 36 appears on the opposite end of the seal from that illustrated in Fig. 3 owing to the fact that while both embodiments are inserted into their respective apertures while moving the hydrocyclone in the same direction given by arrow A, the seal 36 is located at the opposite end of the hydrocyclone. mus it will be readily apparent that the sloping guide portion 8~ must be hence positioned at the opposite end of the seal.
lZ80090 Reverting now to the seals illustrated in Figs. 1 and 2, it will be readily apparent that seal 38 and 38a both employ the essential characteristics of the simplified seal version illustrated in Fig 3. With reference to Fig. 2 for example, seal 38a includes an outer seal lip 66a radially spaced outwardly from a relatively short inner seal lip 64a.
These inner and outer lips are integrally connected together by a sloping end wall 70a. As with the simplified seal of Fig. 3, four distinct zones A, B, C and D may be distinguished when seal 38a is subjected to the differential pressures existing between feed chamber 22a and accept chamber 20a.
One structural difference, which does not materially affect the basic performance of the seal,is that the end wall 78 is provided with a neck or extension 90a, the outer terminal end of which can come into contact with the outer shell or enclosure 50 of the hydrocyclone thus preventing further outward movement of the hydrocyclone body as a whole. In order to avoid shutting off or throttling of the accept flow, semi circular flow openings 92a are provided in such neck in diametric opposition to one another.
Fig. 5 is a vertical cross section view of a complete cannister system incorporating the basic arrangement broadly described in connection with Fig. 1. Accordingly these same reference numerals have been used for all parts common to both Figs. 1 and Fig. 5. As described previously the cannister 10 includes a removable 1at top ~id 12 and a flat bottom plate 14 together with spaced parallel partitions 18 and 16 serving to separate feed chamber 22 from accept chamber 20 and reject chamber 24. Aligned sets of apertures 46 and 48 in partitions 16 and 18 respectively serve to receive therein seals 36 and 38 connected to the accept and reject ends respectively of the hydrocyclones 26 as described previously. A multiplicity of tie or reinforcing rods 40 serve to assist the partitions, the top lid and the bottom plate from distortion under the influence of the differential lZ~9~
pressures thereon.
Although not apparent from Fig. 5, in plan view the cannister is of a circular outline and hence the outer shell of 100 thereof is of cylindrical shape, such shell being welded all around its lower portion to the flat bottom plate 14 and Deing provided at its upper edge with a suitable flange and the gasket arrangement 102 to receive and sealingly engage the top lid 12. A mai~n feed connection 104 extends through shell 100 and communicates directly with feed chamber 22 to supply pulp slurry from the pulp pump to all of the hydrocyclones 26. A main accept connection 106 passing through flat bottom plate 14 communicates with accept chamber 20 and through it passes the accept flow from the hydrocyclones,such flow being subsequently delivered to the head box of the paper machine or to a stock storage shed. The main reject connection 108 also is connected through cylindrical outer shell 100 to the reject chamber 24.Through the reject connection 108 passes the con-taminated slurry to further stages for additional pulp recovery or to a sewer, depending upon in which stage the cannister system 10 is located. Interior wall portion 110 serve to separate the reject flow from feed chamber 22 and provides communication between reject chamber 24 and the main reject outlet 108.
It will be seen from Fig~ 5 that the hydrocyclone inlets, accept outletsand reject outletsare all located in respective vertically spaced horizontal planes so that all of the hydrocyclones in the cannister are subjected to the same operating conditions. It is also very easy to inspect the reject outlets of the hydrocyclones by removing the top lid 12 and the individual hydrocyclones can be very easily pulled out and replaced should that prove to be necessary.
The significance of providing for sealing cooperation with an aperture wall formed in a relatively thin plate in accordance with the present invention has substantial manufacturing and financial implications. Instead of machining or by some other process providing a cylindrical surface of substantial axial ~_~8009o extent with a smooth surface finish and good circularity, as required by the prior art arrangement, the present invention permits one to use the simplest and cheapest technological processes for forming the apertures such as punching them out with relatively little attention being paid to the smoothness, concentricity, circularity or alignment of the holes thus obtained. The sealing arrangement of the invention also aleviates problems encountered in prior art arrangements involving swelling of ribs behind a collar and consequent difficulties when retracting the cleaner, deformation of sealing ribs, and loss of sealing gaskets within the cannister. Other advantages will readily be apparent to those skilled in this art.
The terms "processing apparatus" and "processing unit"
as used herein are intended to cover not only equipment wherein some type of chemical or physical change is taking place in the fluid or fluids being "processed", but also cover equipment wherein simple processes are occurring such as fluid flow from one place to another as well as even simpler "processes" involving merely fluid containment under conditions such that the novel seal arrangement is interposed between zones of differing pressure.
_ BACKGROUND OF THE INVENTION
This is a divisional of application Serial No.
415,595 filed November 15, 1982.
This invention relates to improved processing apparatus particularly cannister multicyclone arrangements.
In recent years the so-called cannister arrangement for hydrocycl~nes has been widely ~dopted by the pulp and paper industry, particularly in the case of small hydrocyclones having an effective diameter of up to about 125 mm. These arrangements, which are commonly used in the cleaning of pulp slurry, i.e. the removal of both heavy and light impurities therefrom, allows for a very neat and compact layout of the entire cleaning system thus reducing the number of pipes and piping connections and, in general, allowing for very good housekeeping. These pulp stock cleaning systems usually consist of from 2 to about 5 stages and these cannisters which may constitute part but usually the entire stage of the system may serve to contain anywhere from 3 to about 400 hydrocyclones. There are at the present time approximately 10 commercial manufacturers of cannister multicyclone equipment including such important manu-factureres as Noss, Celleco, Albia, and Black Clawson.
Two basic designs of cannister multicyclone apparatus are known in the art.
In the first group may be classified cannisters in which the partitions separating the accept, feed and reject chambers are concentrically arranged and cylindrical in shape thus being subjected substantially to hoop stresses only. The partitions are hence made of relatively thin steel of a thick-ness from about 1.5 to 3.5 mm. In practice the individual hydrocyclones are inserted radially from the outside of the cannister through apertures made in the partitions. The outer-.~' ' ~
1~8~
most cylindrical shell or envelope may be, during installat~on,located in a raised position with such outermost shell being thereafter lowered downwardly so as to enclose the entire system; alternatively, this outermost shell may be stationary with openings for inserting and removing each cleaner, qach cleaner, during operation, being sealingly covered by a special cap. In both cases, the 2 or 3 concentrically arranged parti-tions (depending on whether an elutriating system is provided) are provided with aligned sets of perforations or apertures which serve to nest the individual hydrocyclones. Groups of such hydrocyclones, disposed in radially arran~ed arrays are spaced apart from each other along the vertical axis of the cannister.
The apertures which serve to nest the hydrocyclones must be made in the form of so-called "pulled out" or "pushed in'~ holes or apertures. This technology involves precisely marking the centres of such apertures and then cutting out small holes and then inserting into these holes a metal pusher or puller and then pressing the same radially to form a cylindrical collar. Thereafter the uneven and cracked edges at the ends of the collars are trimmed. Later on, during assembly of the cannister system, the "pulled out" or "pushed in" holes in the second, third and sometimes fourth partitions, depending upon the cannister design, must be properly aligned to permit subse~uent installation of the hydrocyclones. This can be a very formidable task considering that sufficient of these holes must be provided to accommodate, in certain designs, up to approximately 4Q0 hydrocyclones. It has to be kept in mind that the alignment and concentricity of all of the collars as thus formed is very critical. The hydrocyclone body is usually made of a somewhat elastic material. It cannot be soft as buckling or collapse of the hydrocyclone inwardly under feed pressures that are higher than the pressure inside the hydrocyclone must be avoided. Still another problem with the prior art systems is to make the "pulled out" or "pushed in"
collars in relatively high tolerances thereby to accommodate the various types of seals used between the hydrocyclones and the partition walls.
Three basic types of seals are in common use. The first type consists of a plurality of elastic annular ribs ~za~09~
disposed in series along the axis of the cleaner. The cleaner is made of a resilient material such as polyurethane, hard rubber or vinyl and the sealing ribs are integrally molded with the body of the hydrocyclone. Two or three sets of such ribs, depending upon the number of partitions, are spaced apart along the hydrocyclone with the diameters of same increasing from the small end of the hydrocyclone to the large end. At the time of installation these ribs must fit inside the collars formed in the partitions with locational transition fit thereby to provide for relative ease of installa-tion while at the same time providing for adequate sealing engagement while later on accommodating for some expansion of the hydrocyclone due to moisture pickup by the elastomer from which the hydrocyclone is made.
The second type of seal is known as a "labyrinth"
type of seal and this type is used when the hydrocyclone is made of a relatively hard compound such as fibre reinforced nylon. In this case the labyrinth seal is made of soft rubber in the shape of a plurality of spaced apart annular ribs. Each labyrinth seal in the form of an annular body is maintained in position on the hydrocyclone by means of a molded tongue which fits in a groove in the outer surface of the cleaner. Radially outward extremities of the annular ribs of the labyrinth seal contact the inner generally cylindrical surface provided by the collar which was previously formed in the associated aperture and, while the labyrinth seal does not serve to prevent all leakage at start up, it has been found that after the grooves fill up with fibre, the seal fulfills its role.
The third main type of sealing arrangement, instead of using a series of annular ribs, uses "O" ring seals cooperating with the collar formed in the partition. Each "O" ring is located in an associated groove formed in the hydrocyclone body and it is of relatively large cross-section.
Reference was made above to the first group of cannister arrangements incorporating relatively thin cylindrical partition walls. The second basic group of cannister designs is-structured with flat partitions having aligned sets of apertures therein so that the hydrocyclones can be inserted into them and positioned ~zaoogo parallel to each other. Since the partitions are flat they must be of significant thickness to withstand the pressure forces thereon and they are often reinforced by means of spaced rods linking the partitions together. Because of S the thickness of the partitions,the "pulled out" or "pushed in" configuration defining the collars cannot be used as in the case of the thin walled partitions. The apertures for these relatively thick partitions must be punched out or machined by drilling or boring. If the standard types of seals described above are to be used, these a~ertures must be machined with a high degree of accuracy in order to permit the seal to function adequately. This machining and finishing operation gives rise to very substantial costs.
Two basic seal types are commonly used with the above relatively thick partitions. When the wall thickness is of the order of 8 to 13 mm., the seals may be of a design similar to the first two types of seals described above in connection with the "pulled out" collars. In other words the seals employ a plurality of annular labyrinth style ribs but in the case of the relatively thick partitions, the seal ribs must be made considerably smaller so as to have at least two of these ribs in engagement with the cylindrical surface or wall defined by the hole. (It should be noted here that the "pulled out" collar formed in the thin walled partition has an axial length which is very much greater than the axial length of the hole in the wall formed in the relatively thick walled partition.) The second type of seal for use with the thick walled partitions utilizes a special elastomeric gasket which fits around the perimeter of the aperture. The gasket has a groove on the outside corresponding in width with the thickness of the plate. The gasket also has at least one and usually two radially inwardly directed lips,which lips engage the surface of the hydrocyclone cleaner thereby to provide the necessary sealing effect. Since in the usual cannister arrangement there are two or three partitions with apertures therein of decreasing diameter it is very difficult to position these seals in the apertures before the hydrocyclone cleaner ~z8009~
is inserted. There is a danger that the gasket may disintegrate or be lost inside the cannister and retrieval of same may be impossible.
It will be readily appreciated from the above that both these groups of cannister designs give rise to difficulties insofar as sealing arrangements are concerned. In the case of the first group of cannister designs employing relatively thin partition walls and "pulled out" or "pushed in" collars, a substantial degree of expense in involved in the trimming and finishing of the collars and providing same with the relatively high tolerances involved as well as providing for accurate alignment of same during assembly of the cannister.
Likewise in the case of the second group of cannister designs employing flat walled relatively thick partitions, substantial costs again are involved in forming the apertures by way of machining operations and finishing same to the relatively high degree of accuracy required. Certain of the seal designs described above also tend to be relatively costly and certain of them give rise to the problems as noted previously.
~SUMMARY OF THE INVENTION
An object of the invention o~ the present divisional is to provide a cannister arrangement in which all of the hydrocyclones have their accept, feed and reject openings all disposed in respective horizontal planes thereby to provide the hydrocyclones with substantially identical operating pressures, each hydrocyclone being easily accessible from a relatively low horizontal level and all of the reject openings of same being capable of easy inspection simply by raising the lid of the novel cannister arrangement.
The above-noted parent application Serial No.415,595 describes and claims sealing arrangements in combinatlon with processing apparatus which alleyiates many of the problems and disadvantages noted above, such sealing arrangements being particularly well suited for cannister multicyclone arrangements.
~,z800~
The invention described and claimed in the above-noted parent case provides an improvement in processing apparatus of the type including a partition for separating zones of relatively high and low pressures. At least one aperture is provided in such partition, the aperture being defined by an annular wall having a transverse dimension (measured in the thickness direction normal to said partition) equal to the thic~ness dimension of the partition.
A processing unit tsuch as a hydrocyclone) has a portion l~ thereof located in such aperture so that an annular region is defined between such unit and the aperture wall. An annular seal of resiliently deformable material is located in this annular region and provides a seal between the above noted zones. This seal is of cup-shaped form and includes an annular outer seal lip which is radially spaced from the processing unit. This seal outer lip is connected to the remainder of the seal via an end wall. The seal outer lip has inner and outer surfaces and a free annular edge remote from the end wall. This inner surface is exposed, in use, to the zone of higher pressure such that the outer surface of the seal lip sealingly engages the wall of the aperture undex the influence of the ~z800go differential pressures acting on it. The seal is located relative to the wall of the aperture and the wall of the aperture is of such dimension that the sealing engagement between the wall and the outer surface of the seal lip occurs in an annular sealing region located generally between and spaced from both the seal end wall and the free annular edge of the seal lip.
Since, in practice, the partition walls are not provided with any "pulled out" collars or the like, the aperture wall referred to above has a dimension measured transverse to the partition which is equal to the thickness dimension of the partition.
The thickness dimension of the partition in the preferred form of the invention is sufficiently small in relation to the seal dimension that the outer seal lip is exposed to at least three pressure zones. In the first zone which is adjacent the free annular edge, the outer seal lip is exposed on both its inner surface and part of its out~er surface to the relatively high pressure zone. In the second zone the outer sealing lip is engaged on its outer surface by the aperture wall and thus restrained against expansion under the influence of the pressure acting on its inner surface. There is also a third pressure zone wherein part of the outer surface of the outer seal lip together with the adjacent end wall are exposed to the zone of low pressure so that the corresponding part of the seal lip is subjected to hoop stresses and axial loads under the influence of the differential pressures acting thereon. The second zone noted above is disposed between the first and third zones.
In the typical application, the above noted wall of the aperture is in a relatively raw or unfinished condition.
This allows for substantial reductions in manufacturing costs.
1'~809 In accordance with the invention of the present divisional, there is provided a hydrocyclone cannister arrangement employing a plurality of spaoed apart flat horizontally arranged partitions.
The hydrocyclones are disposed in the apertures provided in the partitions described above with the accept,feed and reject openings all located in respective horizontal planes thus providing the hydrocyclones with identical ~perating pressures.
~he c~nnister ~rrangement may be conveniently accessible on a low horizontal level. By providing a lid on the cannister the reject openings of the hydrocyclones may be easily inspected by removing the lid from the cannister.
Accordingly, the invention of the present divisional provides a cannister for a multihydrocyclone arrangement comprising a plurality of parallel partitions which, in the normal operating position of the cannister, are generally horizontally disposed and vertically spaced apart, said partitions including an upper partition and a lower partition, both of which are perforated to provide a plurality of sets of generally vertically aligned apertures therein, each said set adapted to receive an associated hydrocyclone therein, said cannister including an outer side wall-defining shell, a bottom, and a top lid, with all said partitions located in the enclosure defined by the cannister with said partitions forming parts of a reject chamber, a feed chamber and an accept chamber, said reject chamber being ad~acent said top lid and extending above the said upper perforated partition, said accept chamber extending below the lower perforated partition, and said feed chamber being located between the said perforated partitions, said top lid being removable so that the reject ends of hydrocyclones, when installed in said sets of apertures, are exposed for inspection, said sets of generally vertically aligned apertures being sized to allow the hydrocyclones to be axially inserted into or withdrawn outwardly away from said perforated partitions from the top of the cannister when said top lid is opened and without removing the upper perforated partition from the cannister.
~ .
lI,,Z8009 BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings which illustrate preferred embodi-ments of the invention:
Fig. 1 is a fragmentary vertical cross section of a typical hydrocyclone cannister arrangement with flat par~
titions and illustrating hydrocyclones positioned therein with the novel sealing arrangements of the present invention cooperating with the apertures formed in the partition;
Fig. 2 is a fragmentary vertical cross section of a cannister arrangement employing cylindrical partition walls and illustrating hydrocyclones positioned in the apertures in such partitions with their sealing arrangements cooperating with the apertures;
Fig. 3 is a simplifiedcross section of the novel sealing arrangement located on the reject end of a hydrocyclone and illustrating the manner in which the sealing is effected;
Fig. 4 is an enlarged cross section view showing the novel sealing arrangement as applied to the accept end of a hydrocyclone;
Fig. 5 is a vertical cross section of a novel cannister arrangement utilizing sealing arrangements according to the present invention.
DESCRIPTION FOR PREFERRED EMBODIMENTS
Referring now to Fig. 1 there is shown a hydrocyclone cannister arrangement 10 including a removable top lid 12, a flat bottom plate 14, flat interior partition walls 16 and 18 all located in spaced parallel relationship to one another and serving to define accept chamber 20, feed chamber 22, and reject chamber 24. A plurality of hydrocyclones 26 are shown having their respective reject outlets 28 in communication with reject chamber 24, their tangential inlets 30 in communi-cation with the feed chamber 22 and their axially arranged accept outlets 32 in communication with accept chamber 20.
The hydrocyclones,as shown, are of a generally conventional design and need not be described in detail. They may be made ~80V90 from any suitable material capable of resisting abrasion and having a long service life such as a suitable polyurethane ~lastomer. Typical hardness for such elastomer would be in the order of 65-70 5hoEe D. Each hydrocyclone body is provided with an accept-vortex finder part 34, the latter, among other things, defining the above noted accept outlets 32.
An accept end seal 36 in accordance with the present invention is locked on the accept-vortex finder part 34 and sealingly cooperates with the lower flat partition 16. Similarly, a reject end seal 38 is locked on the reject end portion of the cleaner body and cooperates with the flat upper partition 18 which is positioned between the reject and feed chambers. The bottom plate 14 separates the accept chamber 20 from the atmosphere while the removable top lid 16 separates the reject chamber 24 from the atmosphere. The top lid 12, upper and lower partitions 18 and 16 and the bottom plate 14 are effectively tied together to resist the pressure forces encountered during use by means of a multiplicity of suitably spaced apart linking rods 40 each equipped at its upper end with an internally threaded collar 42 for receiving threaded bolt 44 therein, threaded bolts 44 removably securing top lid 12 on the cannister.
The partition walls 16 and 18 referred to above are of course made sufficiently thick as to withstand the pressure differentials encountered during use. As noted previously, these wall thicknesses are usually in the order of 8 to about 13 mm. The apertures 46 and 48 in the partitions 16 and 18 respectively receiving the accept and reject end seals 36, 38 may be in a relatively raw or unfinished condition with the surfaces of the annular walls defining such apertures being in a condition as might be expected after punching of the apertures without further finishing operations. As a result, these apertures 46 and 48 may be made with relatively crude tolerances and may be relatively poorly aligned with the holes being not perfectly round. As will be more fully described hereafter, the sealing arrangement according to the invention is capable of providing substantially leak proof seals when cooperating from these apertures of far from ideal finish and with pressure differentials up to about 400 kPa. Under start up conditions, at low pressures, the seal may not be perfect but as the ~zao090 pressure differentials increase, the sealing arrangement provLded-herein is more than sufficient for sealing requirements inside a multihydrocyclone cannister particularly when used for cleaning pulp slurry.
Referring now to Fig. 2 there is shown a cannister arrangement having cylindrical thin walled partitions 16a and 18a between accept chamber 28, feed chamber 22a and reject chamber 24a.
The various hydrocyclones 26a are disposed in vertically spaced apart horizontal layers, each such layer comprising a plurality of hydrocyclones radially arranged around the common centre line. Partitions 16a, 18a together with external cylindrical shell 50 are all arranged concentrically with respect to the common vertical centre line. This overall design is well known in the art, having been patented in many countries a number of years ago.
As with the embodiment of Fig. 1 each hydrocyclone 26a includes an accept-vortex finder part 34a defining an accept outlet 32a communicating with accept chamber 20a At the opposite end i.e. reject end of the hydrocyclone, the reject outlets 28a communicate with reject chamber 24a. The reject and accept end seals which cooperate with the thin cylindxical partition walls 16a and 18a are essentially the same as described previously in conjunction with Fig. 1 except that they have been switched end for end on the hydrocyclone with seal 38a, corresponding generally to seal 38 Fig 1, being disposed on the vortex finder part 34a and the seal 36a on the reject end of the hydrocyclone corresponding generally to seal 36 of Fig. 1.
Furthermore, as in the embodiment of Fig. 1, the apertures 30 46a and 48a formed in the cylindrical partitional wall of 16a, 18a are in the relatively raw or unfinished condition and may, for example, be not perfectly round, or not perfectly aligned with one another and so on. Moreover, it will be evident from an inspection of both Figs 1 and 2, that because of the fact that no "pushed out" or "pushed in" collars are formed at the location of the apertures, the aperture walls have a dimension, measured transverse to the partition at that location, equal to the thickness dimension of the partition. In the case of the embodiment of Fig. 2, since the partitions are only subjected ~8009o to hoop stresses and axial loadings, thicknesses may be quite small e.g. in the order of 1.5 to 3.5 mm. depending upon the particular design.
Seals 38 and 38a shown in Figs. 1 and 2 respectively are both provided with a small indexing lug 51, 51a respectively thereby to prevent the associated hydrocyclone from being inserted too far into the cannister chambers. Lug 51 for example butts against partition wall 18 while lug 51a in Fig. 2 butts against partition wall 16a. Movement of the hydrocyclone in the opposite direction is, in the embodiment of Fig. 1 prevented by the chamber top lid 12 and in the embodiment of Fig. 2 by the exterior cylindrical shell 50.
Referring now to Fig. 3, a somewhat simplified version of the seal is shown for purposes of illustration. The seals 36 and 38 of Fig. 1 and seals 36a and 38a of Fig. 2 employ the general features and principles of the seal shown in Fig. 3 ~lthough the sizes and the proportions may be varied somewhat.
Accordingly with continued reference to Fig. 3, a seal 54 is illustrated as being mounted to the reject end of 56 of a hydrocyclone, the reject end of such hydrocyclone being disposed in a partition wall 58 in radially spaced relation to a wall 60 as defined by aperture 62 provided in such partition. The seal 54 is of annular cup-like form and is disposed in the annular space between the reject end 56 of the hydrocyclone and the wall 60 defining the aperture 62. Seal 54 includes an inner annular lip 64 and an outer seal lip 66 radially spaced from the inner lip 64 so as to define an annular space 68 between them. The inner and outer lips 64 and 66 are integrally connected together by a radially extending annular end wall 70.
The radially inner surface of the inner lip 64 is provided with a shallow annular rib 72 which mates with a corresponding groove 74 provided on the re~ect end of the hydrocyclone to lock the seal securely in place. Furthermore, to assist in the instal-lation of the seal 54 on the hydrocyclone, the reject end of the hydrocyclone has a conical exterior guide portion which cooperates with a corresponding conically shaped surface section 76 on the inner surface of inner lip 64.
The outer surface of the outer sealing lip 66 is of generally cylindrical shape except adjacent its free annular 1'~80()90 edge 80 where such lip is provided with a sloping or frustro-conical wall section 82 whereby to assist in -guiding the hydrocyclone including the attached seal 54 into position within the aperture 62 formed in the partition 58. It will be appreciated that with this particular arrangement insertion is accomplished by moving the hydrocyclone and the attached seal relative to partition 58 in the direction of arrow A.
At the opposite end of seal 54 a convexly curved transition portion 84 is provided between end wall 70 and the exterior surface of outer seal 66.
The proportions of the dimensions of the various parts of the seal described above are not, generally speaking, critical and a common sense approach to the design in any particular situation, having regard to the examples illustrated in the drawings, would enable a designer of ordinary skill to put the invention into practice.
The seal is made from an elastomeric material such as a polyurethane elastomer, which elastomers may also be used in the manufacture of the hydrocyclone per se. Typical hard-nesses for the seal elastomeric material in the case wherepolyurethane elastomer is used are in the order of 90-95 on the Shore A scale. A cleaner of the same material would usually have the hardness in the order o~ 65~70 on the Shore D scale.
While in all the embodiments shown the seal is formed separately from the hydrocyclone and subsequently placed thereon and locked in position by means of the rib and groove locking means described above, it i5 quite possible for the seal and the hydrocyclone body to be molded together while still achieving aatisfactory results. The seal itself is usually made of an elastomer which is softer than the elastomer,of which the cleaner itself is made. The alternative noted above requires that these hardnesses be compensated since in the case of a unitary hydrocyclone-seal arrangement, the same material will be used throughout.
In practice the maximum outside diameter of the seal is slightly greater than the diameter of the aperture 1~800~
62. Thus before any differential fluid pressure i5 applied to the seai there is preferably a slight interferenoe fit between the seal and the partition wall which interference should not affect the ease with which the hyd~x~clone and seal are inserted into aperture 62.
With continued reference to Fig. 3, the manner in which the seal responds to differential pressures will now be described. As noted above, the somewhat simplified seal design shown in Fig. 3 is shown as applied to the reject end 56 of a hydrocyclone,such reject end, and a portion of the seal projecting into the relatively low pressure reject chamber on the one side of partition 58 while on the other side of the partition 58, other portions of the seal together with the body of the hydro-cyclone are exposed to the relatively high pressures existing within the feed chamber. As shown in Fig. 3 four separate zones A , B, C and D may be distinguished. The manner in which these zones of the seal respond to the pressu.es involved will now be set forth.
In zone "A" the seal material is evenly pressurized from all sides in accordance with Pàscal's Law and the pressure on the inside of such seal 66 is equal to the pressure on the outside surface of same, the result being that there is no diametrical strain on the sealing lip, it being noted here that elastomers such as rubber and polyurethane are substantially incompressible. It will be noted that zone "A" extends from the free annular edge B0 of the seal to the partition 58.
In the intermediate zone "B" which comprises an annular zone substantially equal in width to the thickness of partition 58, the stresses inside the elastomeric material are basically equal to the relatively high pressure applied to the inner surface of the outer seal lip 66. This radially outwardly directed pressure force tends to cause excellent mating between the annular wall 60 defining aperture 62 and the outer surface of seal lip 66 even if the aperture wall is not smooth; as noted previously the aperture wall may be in a relative raw and unfinished condition such as produced by punching without subsequent finishing or machining and it may not be perfectly round. These good mating and sealing conditions hold true for almost any steel plate thickness which one would choose for partition 58 (whether the partition is flat as in the embodiment of Fig. 1 or cylindrical as in the embodiment of Fig. 2) unless, of course, the partition thickness is so minute that the aperture in effect has no wall and is as sharp as a knife in which eventthe outer seal wall 66 might be cut through under the influence of the pressure differential.
In zone "C" the seal behaves like a pressure vessel 10 under hoop stresses and axial load. Some elastic deformation of the seal material will take place in the radial end wall 70 and in the adjacent portion of the outer seal lip 66 as indicated in somewhat exaggerated manner by the dashed lines. The thickness of (t) of the seal lip 66 i5 calculated to avoid 15 exceeding the permissable elastic strain.
As we usually do not like to exceed 5% elongation the seal wall thickness "t" should be t ~ 10 x ~
Eor example for a 75 mm acting diameter hydrocyclone d = 100 mm, p max = 180 kPa and E = 36,000 kPa t ~ 10 x 180 x 100 _ 5 mm, say t = 6.25 mm 3~,000 In this case the increase in diameter will be pd2 = 180 x6 125 x 36,000 2 mm per side, which is well within allowable limits.
~.~ao09~
In zone "D" the seal material of the inner seal 64 is under the influence of the relatively high preseures existing in the feed chamber and thus the seal at 64 is pressed radially inwardly against the hydrocyclone body thus providing for an excellent seal between them.
It will be appreciated that as the material in the hydrocyclone slightlyexpands due to moisture pick up and temperature increases, the seal structure provided above will allow for significant sliding travel in the axial direction within aperture 62 without any change in its performance. It is also significant to note that all of the four sealing zones A, B, C and D provide an important function as contrasted to the known prior art designs of "cup" type seals wherein one or more of the above sealing zones are missing.
Referring now to Fig. 4, an enlarged view of a seal 36 according to the invention is shown at the accept end of hydrocyclone 26 and lockingly engaged with the accept-vortex finder part 34. It will be seen that this seal includes all of the characteristics of the seal described with reference to Fig. 3 in that it includes an outer seal lip 66a, an inner seal lip 64a, an end wall portion 70a with such seal 36 responding to the pressure differential between accept chamber 20 and feed chamber 22 in the same manner as described with reference to the embodiment of Fig. 3, all zones A, B, C and D
being present. In view of all these similarities, a more detailed description of seal 36 is not considered necessary at this point. It might be noted however that the sloping frustro-conical portion 82a of shield 36 appears on the opposite end of the seal from that illustrated in Fig. 3 owing to the fact that while both embodiments are inserted into their respective apertures while moving the hydrocyclone in the same direction given by arrow A, the seal 36 is located at the opposite end of the hydrocyclone. mus it will be readily apparent that the sloping guide portion 8~ must be hence positioned at the opposite end of the seal.
lZ80090 Reverting now to the seals illustrated in Figs. 1 and 2, it will be readily apparent that seal 38 and 38a both employ the essential characteristics of the simplified seal version illustrated in Fig 3. With reference to Fig. 2 for example, seal 38a includes an outer seal lip 66a radially spaced outwardly from a relatively short inner seal lip 64a.
These inner and outer lips are integrally connected together by a sloping end wall 70a. As with the simplified seal of Fig. 3, four distinct zones A, B, C and D may be distinguished when seal 38a is subjected to the differential pressures existing between feed chamber 22a and accept chamber 20a.
One structural difference, which does not materially affect the basic performance of the seal,is that the end wall 78 is provided with a neck or extension 90a, the outer terminal end of which can come into contact with the outer shell or enclosure 50 of the hydrocyclone thus preventing further outward movement of the hydrocyclone body as a whole. In order to avoid shutting off or throttling of the accept flow, semi circular flow openings 92a are provided in such neck in diametric opposition to one another.
Fig. 5 is a vertical cross section view of a complete cannister system incorporating the basic arrangement broadly described in connection with Fig. 1. Accordingly these same reference numerals have been used for all parts common to both Figs. 1 and Fig. 5. As described previously the cannister 10 includes a removable 1at top ~id 12 and a flat bottom plate 14 together with spaced parallel partitions 18 and 16 serving to separate feed chamber 22 from accept chamber 20 and reject chamber 24. Aligned sets of apertures 46 and 48 in partitions 16 and 18 respectively serve to receive therein seals 36 and 38 connected to the accept and reject ends respectively of the hydrocyclones 26 as described previously. A multiplicity of tie or reinforcing rods 40 serve to assist the partitions, the top lid and the bottom plate from distortion under the influence of the differential lZ~9~
pressures thereon.
Although not apparent from Fig. 5, in plan view the cannister is of a circular outline and hence the outer shell of 100 thereof is of cylindrical shape, such shell being welded all around its lower portion to the flat bottom plate 14 and Deing provided at its upper edge with a suitable flange and the gasket arrangement 102 to receive and sealingly engage the top lid 12. A mai~n feed connection 104 extends through shell 100 and communicates directly with feed chamber 22 to supply pulp slurry from the pulp pump to all of the hydrocyclones 26. A main accept connection 106 passing through flat bottom plate 14 communicates with accept chamber 20 and through it passes the accept flow from the hydrocyclones,such flow being subsequently delivered to the head box of the paper machine or to a stock storage shed. The main reject connection 108 also is connected through cylindrical outer shell 100 to the reject chamber 24.Through the reject connection 108 passes the con-taminated slurry to further stages for additional pulp recovery or to a sewer, depending upon in which stage the cannister system 10 is located. Interior wall portion 110 serve to separate the reject flow from feed chamber 22 and provides communication between reject chamber 24 and the main reject outlet 108.
It will be seen from Fig~ 5 that the hydrocyclone inlets, accept outletsand reject outletsare all located in respective vertically spaced horizontal planes so that all of the hydrocyclones in the cannister are subjected to the same operating conditions. It is also very easy to inspect the reject outlets of the hydrocyclones by removing the top lid 12 and the individual hydrocyclones can be very easily pulled out and replaced should that prove to be necessary.
The significance of providing for sealing cooperation with an aperture wall formed in a relatively thin plate in accordance with the present invention has substantial manufacturing and financial implications. Instead of machining or by some other process providing a cylindrical surface of substantial axial ~_~8009o extent with a smooth surface finish and good circularity, as required by the prior art arrangement, the present invention permits one to use the simplest and cheapest technological processes for forming the apertures such as punching them out with relatively little attention being paid to the smoothness, concentricity, circularity or alignment of the holes thus obtained. The sealing arrangement of the invention also aleviates problems encountered in prior art arrangements involving swelling of ribs behind a collar and consequent difficulties when retracting the cleaner, deformation of sealing ribs, and loss of sealing gaskets within the cannister. Other advantages will readily be apparent to those skilled in this art.
The terms "processing apparatus" and "processing unit"
as used herein are intended to cover not only equipment wherein some type of chemical or physical change is taking place in the fluid or fluids being "processed", but also cover equipment wherein simple processes are occurring such as fluid flow from one place to another as well as even simpler "processes" involving merely fluid containment under conditions such that the novel seal arrangement is interposed between zones of differing pressure.
Claims
CLAIMS:
1. A canister for a multihydrocyclone arrangement comprising a plurality of parallel partitions which, in the normal operating position of the canister, are generally horizontally disposed and vertically spaced apart, said partitions including an upper partition and a lower partition both of which are perforated to provide a plurality of sets of generally vertically aligned apertures therein, each said set of apertures being adapted to receive an associated hydrocyclone therein, each said aperture having an annular wall with said annular wall having a dimension measured transverse to the partition which is equal to the thickness dimension of the partition at the location of the aperture, said canister including an outer side wall-defining shell, a bottom, and a top lid, with all said partitions located in the enclosure defined by the canister with said partitions forming parts of a reject chamber, a feed chamber and an accept chamber, said reject chamber being adjacent said top lid and extending above the upper perforated partition, said accept chamber extending below the lower perforated partition, and said feed chamber being located between the perforated partitions; said top lid being removable so that the reject ends of the hydrocyclones, when installed in said sets of apertures, are exposed for inspection and said sets of generally vertically aligned apertures being sized to allow the hydrocyclones to be axially inserted into or withdrawn outwardly away from said perforated partitions from the top of the canister when said top lid is opened and without removing the upper perforated partition from the canister.
2. The canister of claim 1 wherein each aperture is in a generally raw unfinished condition.
3. The canister of claim 1 wherein each of said partitions is essentially flat and tie rod means extending between said partitions for resisting distortion under operating pressure differentials between said chambers.
4. The canister of claim 1 ,2 or 3 in combination with a plurality of hydrocyclones, each hydrocyclone being disposed in a respective one of said sets of apertures and having a reject opening, an accept opening and a feed opening communicating with the reject chamber, the accept chamber and the feed chamber respectively; each hydrocyclone having seal means thereon capable of forming a seal between each hydrocyclone and each of the upper and lower partitions, said seal means being adapted to allow the axial insertion or withdrawal of said hydrocyclones when said top lid is opened and in use being responsive to differential pressures existing between said chambers to form a fluid tight seal between each hydrocyclone and each of the upper and lower partitions.
1. A canister for a multihydrocyclone arrangement comprising a plurality of parallel partitions which, in the normal operating position of the canister, are generally horizontally disposed and vertically spaced apart, said partitions including an upper partition and a lower partition both of which are perforated to provide a plurality of sets of generally vertically aligned apertures therein, each said set of apertures being adapted to receive an associated hydrocyclone therein, each said aperture having an annular wall with said annular wall having a dimension measured transverse to the partition which is equal to the thickness dimension of the partition at the location of the aperture, said canister including an outer side wall-defining shell, a bottom, and a top lid, with all said partitions located in the enclosure defined by the canister with said partitions forming parts of a reject chamber, a feed chamber and an accept chamber, said reject chamber being adjacent said top lid and extending above the upper perforated partition, said accept chamber extending below the lower perforated partition, and said feed chamber being located between the perforated partitions; said top lid being removable so that the reject ends of the hydrocyclones, when installed in said sets of apertures, are exposed for inspection and said sets of generally vertically aligned apertures being sized to allow the hydrocyclones to be axially inserted into or withdrawn outwardly away from said perforated partitions from the top of the canister when said top lid is opened and without removing the upper perforated partition from the canister.
2. The canister of claim 1 wherein each aperture is in a generally raw unfinished condition.
3. The canister of claim 1 wherein each of said partitions is essentially flat and tie rod means extending between said partitions for resisting distortion under operating pressure differentials between said chambers.
4. The canister of claim 1 ,2 or 3 in combination with a plurality of hydrocyclones, each hydrocyclone being disposed in a respective one of said sets of apertures and having a reject opening, an accept opening and a feed opening communicating with the reject chamber, the accept chamber and the feed chamber respectively; each hydrocyclone having seal means thereon capable of forming a seal between each hydrocyclone and each of the upper and lower partitions, said seal means being adapted to allow the axial insertion or withdrawal of said hydrocyclones when said top lid is opened and in use being responsive to differential pressures existing between said chambers to form a fluid tight seal between each hydrocyclone and each of the upper and lower partitions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000499960A CA1280090C (en) | 1986-01-21 | 1986-01-21 | Processing apparatus incorporating cup-shaped pressure seal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000499960A CA1280090C (en) | 1986-01-21 | 1986-01-21 | Processing apparatus incorporating cup-shaped pressure seal |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000415595A Division CA1206441A (en) | 1982-11-15 | 1982-11-15 | Processing apparatus incorporating cup-shaped pressure seal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1280090C true CA1280090C (en) | 1991-02-12 |
Family
ID=4132310
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000499960A Expired - Lifetime CA1280090C (en) | 1986-01-21 | 1986-01-21 | Processing apparatus incorporating cup-shaped pressure seal |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1280090C (en) |
-
1986
- 1986-01-21 CA CA000499960A patent/CA1280090C/en not_active Expired - Lifetime
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| MKEX | Expiry |